Product Description:
The FX-(1.5-6)×1500mm Pickled Carbon Steel Cut To Length Production
Line (CTL) is designed to be efficient and user-friendly. With high
speed precision flat cross cutting unit, this CTL is used for
decoiling, leveling, sizing, and cutting of pickled carbon steel
coils. It comes with a double head decoiler type, and is easy to
operate and maintain, which saves you time and money in the long
run. It is also designed to be durable and long-lasting, making it
a great investment for your business.
Features and Advantages:
Key Features:
- Maximum Strip Width: 1500mm
- Material Thickness: 1.5-6mm
- Line Speed: High-speed production with precise length control.
- Cutting Method: Hydraulic Flying Shear, which ensures continuous feeding of the strip while cutting,
improving efficiency and reducing downtime.
- Coil Weight Capacity: Hydraulic decoiler is double-head type, can ensure the expand
range φ480-760 of the coils inner diameter, and is equipped with
the cantilever. The coil weight can be up to 30T.
- Leveling System: Equipped with 4-hi leveling machine to ensure the flatness and
smoothness of the processed sheets.
AdAvantages:
- High Efficiency: The hydraulic flying shear allows the line to maintain high-speed
production without stopping the process for cutting, significantly
increasing the output rate.
- Precision Cutting: Advanced servo drive systems and PLC control ensure that each
sheet is cut to exact specifications.
- Versatility: Capable of handling a wide range of materials and thicknesses,
suitable for various industries such as automotive, appliance
manufacturing, and construction.
- Automation: The system is highly automated, reducing labor requirements and
minimizing human error.
Technical Parameters:
| Model No. | FX-(1.5-6)X1500mm CTL |
| Material | Pickled carbon steel |
| Material thickness | 1.5-6mm |
| Material width | 1500mm |
| Coil O.D. | Φ800-Φ2000mm |
| Coil I.D. | Φ508,Φ610,Φ760mm |
| Coil weight | Max.30T |
| Diameter of leveling roller | 65mm |
| Distance of leveling rollers | 70mm |
| Number of leveling rollers | 19 |
| Material of leveling roller | GCr15 |
| Material of cutter blade | 6CrW2Si |
| Length tolerance | L=2m≤±1mm |
| Diagonal tolerance | L=2m≤±1.5mm |
| Power supply | 380V/3PH/50HZ (customized) |
| Cutting length | 800mm-6000mm (customized) |
| Stacking weight | ≤7T |
| Total installation capacity | 200KW |
Note: The above parameters are for reference only, customized is
accepted.
Process Flow:
The following process flow of FX-(1.5-6)×1500mm Pickled Carbon
Steel Cut To Length Production Line (CTL) is for reference only. It
will be designed as per customer's demands and requirements.
V-shaped material preparation platform - loading trolley -
discharging rack - decoiler - 4-hi leveling machine - storage pit -
correction device - fixed cut mechanism - high-speed pneumatic
shearing machine - conveying platform - pneumatic stacking table -
hydraulic lifting platform - horizontal discharge trolley
Applications:
The FX-(1.5-6)×1500mm Pickled Carbon Steel Cut To Length Production
Line (CTL) finds application in various industries that require
precise cutting and processing of medium thickness metal sheets.
Here are some of the industries where the FX-(1.5-6)×1500mm CTL is
commonly used:
Automotive Industry: automobile parts and components, such as body panels, fenders, and
doors.
Electronics Industry: electronic enclosures, chassis, and components.
Construction Industry: roofing materials, wall claddings, and structural components.
Appliance Manufacturing: kitchen appliances, HVAC systems, and other household appliances.
Metalworking Industry: fabrication, metal furniture, signage, and decorative elements.
Packaging Industry: metal containers, cans, and packaging materials.
Energy Industry: solar panels, wind turbine components, and electrical enclosures.
Aerospace Industry: aircraft components, including wings, fuselage sections, and
interior panels.
Support and Services:
The FX-(1.5-6)×1500mm Pickled Carbon Steel Cut To Length Production
Line (CTL) is a high-quality product that requires a minimal amount of
technical support. However, in case of any issues, our team of
experienced technicians is available to provide prompt assistance.
Our technical support services include:
- Remote troubleshooting of any technical issues
- On-site support, if required
- Training and consultation services to ensure efficient use of the
product
- Regular maintenance and calibration services to ensure optimal
performance
Our goal is to ensure that our customers are satisfied with the
performance of our Light Gauge Cut To Length Line and receive the
necessary technical support services to maintain its optimal
performance.
Packing and Shipping:
Product Packaging:
- The FX-(1.5-6)×1500mm sheet coil cut to length machine line will be securely packaged in a wooden crate to prevent any damage
during transportation.
- The crate will be labeled with the product name, dimensions, and
handling instructions for easy identification and handling.
Shipping:
- We offer worldwide shipping for the Cut To Length Line product.
- The shipping cost will be calculated based on the destination and
the weight of the product.
- We use reputable shipping carriers to ensure prompt and safe
delivery of the product.
- Customers will receive a tracking number to monitor the progress of
their shipment.
FAQ:
1. What is the primary function of the FX-(1.5-6)×1500mm sheet coil cut to length machine line?
The primary function is to cut large coils into flat sheets of
specified lengths, with a maximum cutting length of 6000mm. This
process includes de-coiling, leveling, measuring, shearing, and
stacking the material for further use in various applications.
2. What other types of materials can the FX-(1.5-6)×1500mm sheet coil cut to length machine line process?
This production line is designed to handle a variety of materials,
including:
- Hot Rolled Carbon Steel
- Cold Rolled Steel
- Galvanized Steel
- Pre-Painted Steel
- Stainless Steel
- Aluminum
3. What are the specifications of the FX-(1.5-6)×1500mm sheet coil cut to length machine line?
Key specifications of the Cut To Length Production Line include:
- Thickness: 1.5-6mm
- Width Capacity: Up to 1500mm
- Coil Weight: Up to30 tons
- Coil Inner Diameter: 508mm to 760mm
4. How fast can the FX-(1.5-6)×1500mm sheet coil cut to length machine line operate?
The production line can achieve cutting speeds of up to 60 meters
per minute, significantly enhancing productivity and reducing lead
times.
5. What is the cut tolerance of the FX-(1.5-6)×1500mm sheet coil cut to length machine line?
The cut tolerance for this production line is less than ±0.5 mm,
ensuring high precision and quality in the final products.
