Product Description:
This production line is used to decoil, leveling and cut the
galvanized steel plates into various specifications of fixed length
plates, and can also be equipped with edge cutting function. It has
the characteristics of high automation, good leveling quality, high
cutting accuracy, high production efficiency, stable and reliable
performance, and convenient operation and maintenance.
Features and Advantages:
Key Features:
- Maximum Strip Width: 1250mm
- Material Thickness: 0.5-3mm
- Line Speed: High-speed production with precise length control.
- Cutting Method: Hydraulic Flying Shear, which ensures continuous
feeding of the strip while cutting, improving efficiency and
reducing downtime.
- Coil Weight Capacity: Hydraulic decoiler is double-head type, can
ensure the expand range φ450-510 of the coils inner diameter, and
is equipped with the cantilever. The coil weight can be up to 15T.
- Leveling System: Equipped with 4-hi leveling machine to ensure the
flatness and smoothness of the processed sheets.
Advantages:
- High Efficiency: The hydraulic flying shear allows the line to maintain high-speed
production without stopping the process for cutting, significantly
increasing the output rate.
- Precision Cutting: Advanced servo drive systems and PLC control ensure that each
sheet is cut to exact specifications.
- Versatility: Capable of handling a wide range of materials and thicknesses,
suitable for various industries such as automotive, appliance
manufacturing, and construction.
- Automation: The system is highly automated, reducing labor requirements and
minimizing human error.
Technical Parameters:
| Model No. | FX-(0.5-3)X1250mm CTL |
| Material | Galvanized steel |
| Material thickness | 0.5-3mm |
| Material width | 1250mm |
| Coil O.D. | Max. 1800mm |
| Coil I.D. | Φ480-520mm |
| Coil weight | Max.15T |
| Line speed | 0-60m/min. |
| Cutting length | 500mm-6000mm (customized) |
| Length tolerance | ±0.5(L=1000mm) |
| Diagonal tolerance | ±0.5(L=1000mm) |
| Leveling accuracy | ±1mm/㎡ |
| Total power | about 80KW |
Note: The above parameters are for reference only, customized is
accepted.
Process Flow:
The following process flow of FX-(0.3-3)×1250mm Galvanized Steel Sheet Cut To Length Production Line (CTL) is for reference only. It will be designed as per customer's
demands and requirements.
V-shaped material preparation platform - loading trolley -
discharging rack - decoiler - 4-hi leveling machine - storage pit -
correction device - fixed cut mechanism - high-speed pneumatic
shearing machine - conveying platform - pneumatic stacking table -
hydraulic lifting platform - horizontal discharge trolley
Applications:
The FX-(0.3-3)×1250mm Galvanized Steel Sheet Cut To Length
Production Line (CTL) finds application in various industries that
require precise cutting and processing of medium thickness metal
sheets. Here are some of the industries where the
FX-(0.2-0.5)×1250mm CTL is commonly used:
Automotive Industry: automobile parts and components, such as body panels, fenders, and
doors.
Electronics Industry: electronic enclosures, chassis, and components.
Construction Industry: roofing materials, wall claddings, and structural components.
Appliance Manufacturing: kitchen appliances, HVAC systems, and other household appliances.
Metalworking Industry: fabrication, metal furniture, signage, and decorative elements.
Packaging Industry: metal containers, cans, and packaging materials.
Energy Industry: solar panels, wind turbine components, and electrical enclosures.
Aerospace Industry: aircraft components, including wings, fuselage sections, and
interior panels.
Support and Services:
- Installation and commissioning of the equipment
- Operator training and maintenance training for the equipment
- Technical assistance for any issues or questions related to the
equipment
- Regular maintenance and inspections to ensure optimal performance
of the equipment
- Supply of spare parts and components
- Upgrading and retrofitting of the equipment to stay up-to-date
with the latest technology and industry requirements
Packing and Shipping:
Product Packaging:
- The FX-(0.3-3)×1250mm Galvanized Steel Sheet Cut To Length Production Line (CTL) will be securely packaged in a wooden crate to prevent any damage
during transportation.
- The crate will be labeled with the product name, dimensions, and
handling instructions for easy identification and handling.
Shipping:
- We offer worldwide shipping for the Cut To Length Line product.
- The shipping cost will be calculated based on the destination and
the weight of the product.
- We use reputable shipping carriers to ensure prompt and safe
delivery of the product.
- Customers will receive a tracking number to monitor the progress of
their shipment.
FAQ:
1. What is the primary function of the FX-(0.3-3)×1250mm Galvanized Steel Sheet Cut To Length Production Line?
The primary function is to cut large coils into flat sheets of
specified lengths, with a maximum cutting length of 6000mm. This
process includes de-coiling, leveling, measuring, shearing, and
stacking the material for further use in various applications.
2. What other types of materials can the FX-(0.3-3)×1250mm Galvanized Steel Sheet Cut To Length Production
Line process?
This production line is designed to handle a variety of materials,
including:
- Hot Rolled Carbon Steel
- Cold Rolled Steel
- Galvanized Steel
- Pre-Painted Steel
- Stainless Steel
- Aluminum
3. What are the specifications of the FX-(0.3-3)×1250mm Galvanized Steel Sheet Cut To Length Production
Line?
Key specifications of the Cut To Length Production Line include:
- Thickness: 0.3-3mm
- Width Capacity: Up to 1250mm
- Coil Weight: Up to 15 tons
- Coil Inner Diameter: 508mm
4. How fast can the FX-(0.3-3)×1250mm Galvanized Steel Sheet Cut To Length Production
Line operate?
The production line can achieve cutting speeds of up to 60 meters
per minute, significantly enhancing productivity and reducing lead
times.
5. What is the cut tolerance of the FX-(0.3-3)×1250mm Galvanized Steel Sheet Cut To Length Production
Line?
The cut tolerance for this production line is less than ±0.5 mm,
ensuring high precision and quality in the final products.
